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Asset Management System for a Global Manufacturing Leader

February 11, 2025
Asset Management System for a Global Manufacturing Leader
    • End-to-End Compliance & Quality Control – Designed a regulatory compliance module to track safety, environmental, and legal requirements, reducing risks and enhancing the company’s reputation. 
    • Automated Reporting & Stakeholder Insights – Developed a custom analytics dashboard for performance monitoring, issue resolution, and decision-making support. 

      Overview 

      The client is a leading global manufacturer of batteries and power storage systems, generating $1.5 billion in revenue with operations in 60 countries and a workforce of 10,000 employees. They required a comprehensive software solution to optimize their asset management, inventory control, and maintenance scheduling for improved operational efficiency and cost reduction. 

      Challenges & Pain Points 

      Inefficient Asset Tracking – Difficulty in real-time tracking of batteries led to resource misallocation and increased operational costs. 

      Manual Inventory Management – Outdated tracking methods caused stock inaccuracies, order fulfillment delays, and financial losses due to overstocking or stockouts. 

      Battery Maintenance Issues – Ineffective maintenance tracking led to premature failures, reduced lifespan, and higher repair costs. 

      Regulatory & Compliance Risks – Lack of an integrated system made it challenging to track compliance with environmental and safety standards. 

      Our Solution & Approach 

      As part of our Application Development & Support Services, we developed a custom Asset Management System (AMS) to automate and optimize the client’s asset lifecycle, from procurement to disposal. 

      • RFID & Barcode-Based Real-Time Tracking – Implemented automated tracking to ensure accurate battery movement, inventory updates, and order fulfillment. 
      • Real-Time Monitoring & Centralized Data Access – Enabled instant visibility of assets across global locations, improving decision-making and operational efficiency. 
      • Predictive Maintenance with AI & Analytics – Integrated machine learning models to predict battery health, maintenance needs, and potential failures, reducing downtime and increasing lifespan.

       Asset Management System for a Global Manufacturing Leader

 

  • Business Impact & Results 

    Our custom Asset Management System (AMS) streamlined tracking, maintenance, and compliance, reducing operational costs by 30% and improving asset utilization by 40%. AI-driven predictive maintenance cut downtime by 50%, extending battery lifespan and lowering repair expenses. Real-time analytics and automated compliance tracking enhanced decision-making, ensuring regulatory adherence and strengthening the company’s reputation. With optimized resource allocation and seamless reporting, the client achieved greater efficiency, cost savings, and a future-ready manufacturing process. 

    With our expert Application Development & Support team, we delivered a scalable, automated, and intelligence-driven asset management solution, allowing the client to increase efficiency, reduce costs, and ensure compliance while optimizing production workflows. 

    Looking to modernize your asset management and inventory tracking? Let’s build a future-ready solution that drives operational excellence! Please contact us for a no-cost consultation.